Product Overview
The IL-Series Industrial Roll Laminator is engineered for high-volume post-press finishing in commercial printing, folding carton manufacturing, and book production plants. Designed to process continuous stock ranging from 120 gsm to 500 gsm at variable speeds up to 50 m/min, this machine integrates high-precision thermal heating and pneumatic pressure regulation. It eliminates common production defects such as bubbling, wrinkling, and post-lamination curling, ensuring consistent bond strength for BOPP, PET, and specialized thermal films.
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![1050GCL Film Laminating Machine]()
1050GCL Film Laminating MachineStack the paper to be laminated neatly on the feeder table, and adjust the table height to 5 mm below the paper guard plate. -
![1050GC Film Laminating Machine]()
1050GC Film Laminating MachineStack the paper to be laminated neatly on the feeder table, and adjust the table height to 5 mm below the paper baffle. Mount the laminated film roll on the film-releasing air shaft, lock it in place -
![1050GDL Film Laminating Machine]()
1050GDL Film Laminating MachineStack the paper to be laminated neatly on the feeder table, and adjust the table height to 5 mm below the paper baffle. Mount the laminated film roll on the film-releasing air shaft, lock it in place -
![1050GD Film Laminating Machine]()
1050GD Film Laminating MachineMount the laminating film roll on the film-releasing air expansion shaft, and lock it in place with one push and one clip. Then pull the film to the guide rollers of the main laminating machine and
Key Features
Closed-Loop Thermal Stability:
Electromagnetic induction heating system paired with PID temperature controllers maintains roller surface temperature within +/- 1 degree C, preventing film scorching or weak adhesion during high-speed runs.
Precision Pneumatic Pressure System:
Dual-cylinder pneumatic loading applies up to 0.8 MPa of uniform linear pressure across the entire chrome-plated main lamination roller, ensuring bubble-free optical clarity.
Advanced Anti-Curling Mechanism:
Features a multi-stage adjustable breaking bar and anti-curling roller geometry that neutralizes thermal stress, delivering flat, stack-ready sheets even with heavy film gauges.
Modular Feeding & Separation:
Integrates an automatic sheet feeder with double-sheet detection and an inline pneumatic rotary knife for clean, inline film separation without manual trimming.
Machine Configuration & Component Traceability
To ensure uncompromising reliability and simplify global maintenance, key hardware is sourced from industry-standard tier-1 manufacturers:
PLC & HMI:
Siemens S7-1200 series PLC paired with a 10-inch color touch panel for recipe storage and real-time fault diagnostics.
01
Electrical Switchgear:
Schneider Electric / Eaton thermal overload relays, circuit breakers, and solid-state relays housed in an IP54-rated, dust-sealed control cabinet.
02
Pneumatics:
SMC / Festo pneumatic cylinders, regulators, and solenoid valves ensuring fast response times and stable pressure retention.
03
Drive Motors:
Delta / Schneider AC servo motors and planetary gearboxes delivering high torque accuracy for film tension control.
04
Bearings:
NSK / SKF high-temperature deep groove ball and spherical roller bearings.
05
Technical Specifications
|
Model Parameter |
IL-720A (Standard) |
IL-920A (Wide Format) |
IL-1100A (Heavy Industrial) |
|
Max. Laminating Width |
720 mm (28.3 in) |
920 mm (36.2 in) |
1100 mm (43.3 in) |
|
Laminating Speed |
0 – 50 m/min (Variable) |
0 – 50 m/min (Variable) |
0 – 45 m/min (Variable) |
|
Stock Weight Range |
120 – 500 gsm |
120 – 500 gsm |
150 – 600 gsm |
|
Temperature Range |
Ambient – 160 deg C (+/- 1 deg C) |
Ambient – 160 deg C (+/- 1 deg C) |
Ambient – 180 deg C (+/- 1 deg C) |
|
Max. Pneumatic Pressure |
0.8 MPa |
0.8 MPa |
1.0 MPa |
|
Heating System |
Electromagnetic Induction |
Electromagnetic Induction |
Dual-Zone Electromagnetic Induction |
|
Total Power Consumption |
18 kW (380V, 3-Phase, 50/60Hz) |
22 kW (380V, 3-Phase, 50/60Hz) |
28 kW (380V, 3-Phase, 50/60Hz) |
|
Machine Dimensions |
2400 x 1400 x 1600 mm |
2600 x 1600 x 1600 mm |
3100 x 1800 x 1700 mm |
|
Net Weight |
1,850 kg |
2,200 kg |
2,800 kg |
Applications
Folding Cartons & Luxury Rigid Boxes:
Cosmetics, pharmaceuticals, electronics packaging, and wine boxes requiring high-gloss or matte thermal lamination.
Commercial Print & Publication:
Book covers, textbook soft-covers, magazine dust jackets, high-end brochures, and corporate portfolios.
Promotional & Signage Graphics:
Posters, menus, security ID cards, and display cards laminated with thick protective PET films.
We accommodate specific integration and facility requirements through engineered modular options:
Electrical Customization: Voltage adaptation for 208V/220V/440V (3-phase, 60Hz) with UL/CSA compliant electrical schematics upon request.
Width & Roll Capacity: Customized web widths up to 1300 mm and oversized unwind shafts supporting film rolls up to 600 mm outer diameter.
Inline Enhancements: Integration options for corona treaters (for
Quality Control & Testing Standards
Every machine undergoes rigorous factory acceptance testing (FAT) prior to crating:
Machined Tolerances:
Bedframes and roller assemblies are surface-ground on CNC plano-millers; roller runout is dynamically balanced to G2.5 standards at operating speeds.
72-Hour Burn-in Test:
Every assembled unit undergoes a continuous 72-hour full-load dry run test under simulated production speeds to verify thermal stability, electrical safety, and mechanical endurance.
Thermal Profiling:
Infrared thermal imaging is utilized to verify uniform heat distribution across the entire roller length.
Compliance:
Fully compliant with CE machinery directives (EN ISO 12100, EN 60204-1) and ISO 9001 manufacturing quality standards.
Packaging & Shipping Standards
Corrosion Protection:
Internal precision components are sealed with volatile corrosion inhibitor (VCI) films and desiccant packs to prevent transit oxidation during maritime shipping.
Crate Specifications:
Secured inside fumigation-free heavy-duty plywood export crates with shock-absorbing foam bases and internal steel bracing.
Documentation Included:
English operation manual, electrical wiring diagrams, PLC program backup, CE declaration of conformity, and factory inspection certificate.
Technical Support, After-Sales & Spare Parts Predictability
Global Remote Diagnostics:
Onboard Ethernet module allows authorized engineers to perform remote troubleshooting, firmware updates, and parameter tuning via secure VPN connection.
Spare Parts Availability & Standardization:
We maintain a dedicated inventory of standardized components (such as standard bearings, proximity sensors, heating elements, and replacement silicon rollers) with guaranteed dispatch within 48 hours.
Lifecycle Support:
Backed by a 12-month comprehensive warranty on core mechanical and electrical assemblies, with guaranteed critical component availability for a minimum of 10 years.
FAQ
Request a Quote
To receive an accurate quotation tailored to your production requirements, please provide the following details to our engineering sales team:
Primary stock types and grammages (e.g., 150–400 gsm art paper).
Maximum sheet width and daily operational volume.
Electrical supply specifications at your facility (Voltage / Frequency / Phase).
Required destination port for freight calculation.
Zhejiang Dai's Printing Machine Co., Ltd. is one of the most experienced laminator manufacturers and suppliers in China, also supports customized service. Please rest assured to buy bulk durable laminator at low price from our factory. For pricelist, contact us now.
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