Product Overview

 

The Heavy-Duty CNC Turning Machine is engineered for high-precision, continuous metal removal on shafts, discs, and complex rotational components. Built upon a rigid, one-piece Meehanite cast iron bed inclined at 30 or 45 degrees, this machine minimizes thermal distortion and absorbs high-frequency cutting vibrations during aggressive roughing operations. It is designed for machining shops, automotive Tier-1 suppliers, and aerospace component manufacturers demanding sustained dimensional stability, tight tolerances, and predictable tool life under multi-shift production schedules.

 

 
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Key Features

Rigid Slant Bed Architecture:

30-degree/45-degree integral box-way or linear guideway bed design ensures optimal chip evacuation and superior structural rigidity against heavy cutting loads.


High-Capacity Spindle Unit:

Cartridge-type spindle supported by high-precision angular contact ball bearings (NSK/FAG), delivering high radial rigidity and thermal stability at high RPM.

Fast Indexing Turret:

Servo-driven bi-directional turret featuring non-stop random tool selection to reduce non-cutting chip-to-chip time.

Advanced Thermal Management:

Optimized rib placement and optional spindle cooling systems control thermal growth during prolonged machining cycles.

Ergonomic Operator Interface:

Fully enclosed splash guard with interlocked safety glass, centralized lubrication system, and intuitive CNC panel layout.

 

 

Technical Specifications

 

 

Feature / Parameter

Standard Model (e.g., CK6150 / TK-L400)

High-Performance Model (TK-L500 Series)

Max Swing Over Bed

Dia. 500 mm (19.7'')

Dia. 630 mm (24.8'')

Max Swing Over Carriage

Dia. 300 mm (11.8'')

Dia. 420 mm (16.5'')

Max Machining Length

750 mm / 1000 mm

1500 mm / 2000 mm

Bar Capacity

Dia. 52 mm (2.04'')

Dia. 75 mm (2.95'')

Spindle Bore Diameter

Dia. 62 mm

Dia. 82 mm

Spindle Nose Type

A2-6

A2-8

Spindle Speed Range

30 - 3500 RPM

20 - 2500 RPM

Spindle Motor Power (Cont./Peak)

11 / 15 kW

15 / 18.5 kW

X/Z Axis Travel

280 mm / 800 mm

320 mm / 1550 mm

Rapid Traverse Rate (X/Z)

24 m/min / 30 m/min

20 m/min / 24 m/min

Turret Stations

8-Station Hydraulic / Servo Turret

12-Station Servo / Driven Live Tooling Turret

Tool Shank Size

25 x 25 mm

25 x 25 mm

Tailstock Quill Diameter / Travel

Dia. 75 mm / 120 mm

Dia. 100 mm / 150 mm

Positioning Accuracy (X/Z)

+/- 0.005 mm / 300 mm

+/- 0.003 mm / 300 mm

Repeatability Accuracy (X/Z)

+/- 0.003 mm

+/- 0.002 mm

Machine Weight

Approx. 4200 kg

Approx. 6800 kg

 

Machine Configuration

 

Standard Configuration

CNC Control System: FANUC 0i-TF Plus (with Manual Guide i) or SIEMENS SINUMERIK 828D.
Spindle Bearings: NSK (Japan) / FAG (Germany) high-precision angular contact bearings.
Linear Guideways & Ball Screws: HIWIN / THK (Taiwan/Japan) C3-grade precision preloaded ball screws and roller linear guideways.
Chuck: 3-jaw hydraulic hollow chuck (Dia. 250 mm) with soft jaws.
Lubrication: Automatic progressive centralized oil lubrication system with low-level pressure monitoring.
Cooling System: High-pressure coolant pump (1.1 kW) with large-capacity coolant tank and chip conveyor interface.

 

Optional Configurations

Live Tooling Turret: BMT-55 / VDI-40 driven tool turret for axial and radial milling/drilling operations.
C-Axis Function: Full contouring C-axis on main spindle for precision indexing and milling.
Tailstock Options: Programmable hydraulic tailstock or servo-driven tailstock.
Automation Ready: Interface and prep kit for gantry loader, bar feeder (e.g., LNS type), or articulated robot integration.
Tool Setter & Part Catcher: Renishaw tool presetter and automatic hydraulic part catcher.

 

 
Applications

 

Automotive Industry:

Mass production of transmission shafts, steering knuckles, CV joint components, and brake hubs.

Energy & Oilfield:

Machining of valve bodies, pipe fittings, coupling connectors, and drill rod adapters.

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Aerospace & Defense:

Turning of high-temperature alloy rings, structural bushings, and thin-walled cylindrical housings.

General Machinery:

High-precision hydraulic cylinders, motor rotors, bearing housings, and industrial roller shafts.

 

Customization & OEM Solutions

We support comprehensive engineering modifications to match unique workshop requirements:

Electrical Integration:

Customized PLC ladder logic for integration with third-party automation cells, safety light curtains, and MES data collection systems.

Specialized Workholding:

Custom hydraulic chucks, expansion mandrels, or fixture integration for irregular workpieces.

Bed Length Extensions:

Tailored bed designs for extra-long shaft components up to 3000 mm.

Control System Adaptation:

Mitsubishi M80 or Heidenhain CNC configuration upon project request.

 

Quality Control

Every turning machine undergoes a rigorous verification protocol prior to factory release:

Meehanite Casting Verification:

Ultrasonic flaw detection and natural/thermal aging stress-relieving processes on raw castings to prevent structural warping.

01

Laser Interferometer Calibration:

Dynamic pitch, yaw, and linear positioning accuracy checked and compensated using Renishaw laser interferometers.

02

Ballbar Circularity Test:

Multi-axis circular interpolation tests performed to verify servo-drive synchronization and geometric roundness.

03

72-Hour Continuous Dry Run:

Spindle run-in and thermal stability tests executed at maximum rated RPM prior to final inspection sign-off.

04

 

Packaging & Shipping

 

Anti-Corrosion Treatment:

All bare metal guideways and precision surfaces are coated with industrial anti-rust preservation fluid and sealed in vacuum moisture-barrier foil with desiccants.

ISPM 15 Compliant Packaging:

Secured inside heavy-duty, fumigated export wooden crates with internal shock-absorbing bracing.

Lifting & Logistics:

Clear center-of-gravity markings, forklift pockets, and crane lifting lugs engineered for safe sea or land transport.

 

Technical Support & After-Sales Service

 

Installation & Commissioning:

Optional on-site setup, geometry leveling, and test-cutting verification by factory-certified field service engineers.

 

Operator & Maintenance Training:

Comprehensive programming, troubleshooting, and preventive maintenance training provided for your technical team.

 

Spare Parts Availability:

Critical wear items (couplings, wipers, sensors, hydraulic valves) stocked locally or dispatched via express air freight from our central warehouse

 

Remote Diagnostics:

Secure Ethernet/Wi-Fi diagnostic interface supported on FANUC and Siemens controls for rapid remote troubleshooting.

 

 

 

FAQ

 

 

Q: What is the standard delivery lead time for standard vs. customized CNC turning machines?

A: Standard configurations are typically dispatched within 30 to 45 days. Customized specifications or automated cell integrations require 60 to 90 days depending on engineering validation.

Q: What power supply and air pressure requirements are necessary for installation?

A: Standard power requirement is 3-phase 380V +/- 10 percent, 50/60 Hz (transformers available for custom voltages). Clean, dry compressed air supply at 0.6 - 0.8 MPa is required for hydraulic and pneumatic actuation.

Q: How do you ensure the long-term geometrical accuracy of the machine bed?

A: We use high-grade Meehanite cast iron subjected to multiple annealing and aging treatments to release internal stress, combined with precision high-frequency induction hardening on guideway surfaces.

 

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Request a Quote

To receive a detailed commercial proposal and engineering evaluation for your specific component drawings:
Submit Part Drawing & Material: Upload your 2D/3D part drawings or specify the material grade (e.g., 4140 steel, 316L stainless steel, aluminum).
Specify Annual Production Volume: Let us know your batch sizes and cycle time targets.
Select Control & Options: Indicate your preferred CNC system (Fanuc/Siemens) and accessory requirements (bar feeder, live tooling).

Zhejiang Dai's Printing Machine Co., Ltd. is one of the most experienced turning machine manufacturers and suppliers in China, also supports customized service. Please rest assured to buy bulk durable turning machine at low price from our factory. For pricelist, contact us now.

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