China Fluting Laminating Machine Manufacturers Suppliers - Bulk Fluting Laminating Machine

Product Overview

The Fluting Laminating Machine is engineered for high-volume conversion of litho-laminated corrugated board. Designed for folding carton plants and packaging manufacturers, this industrial asset integrates automatic bottom-sheet feeding, servo-controlled front-edge registration, and precise glue application to bond printed face sheets (150-800 GSM) with single or double-wall corrugated boards (A, B, C, E, F flute) and gray boards. It replaces labor-intensive manual operations, maintaining steady register precision at speeds up to 14,000 sheets/hour.
Engineering Media Note: (Recommended for web implementation: Embed an HD running video showing high-speed feeding and register alignment here to build instant trust with production directors).

1450-S Laminating Machine
Using multiple sets of photoelectric sensors in the relative position of the bottom paper, control the servo motors on both sides of the top paper to perform independent compensation actions,
1450SD Automatic Large Cylinder Flute Laminating Machine
Using multiple sets of photoelectric sensors in the relative position of the bottom paper, control the servo motors on both sides of the top paper to perform independent compensation actions,
1450SO Automatic Large Cylinder Flute Laminating Machine
Using multiple sets of photoelectric sensors in the relative position of the bottom paper, control the servo motors on both sides of the top paper to perform independent compensation actions,
1650-S Laminating Machine
Using multiple sets of photoelectric sensors in the relative position of the bottom paper, control the servo motors on both sides of the top paper to perform independent compensation actions,
1650SD European Version Flute Laminating Machine
Using multiple sets of photoelectric sensors in the relative position of the bottom paper, control the servo motors on both sides of the top paper to perform independent compensation actions,
1650SO European Version Flute Laminating Machine
Using multiple sets of photoelectric sensors in the relative position of the bottom paper, control the servo motors on both sides of the top paper to perform independent compensation actions,
2100-S Laminating Machine
Using multiple sets of photoelectric sensors in the relative position of the bottom paper, control the servo motors on both sides of the top paper to perform independent compensation actions,

Key Features

Servo-Driven Register Control:

Eliminates mechanical linkage wear. Real-time optical sensors detect sheet position, and independent servo motors dynamically adjust front-lay acceleration to achieve a registration accuracy of +/- 0.5 mm.

Intelligent Suction Belt Feeding:

Bottom sheet feeding utilizes high-flow variable frequency vacuum pumps, ensuring stable delivery of warped or heavy corrugated sheets without jamming.

Precision Anilox Roller Gluing:

Stainless steel ceramic anilox rollers paired with a closed-loop glue supply system ensure uniform adhesive transfer (PVA or hot-melt starch), preventing glue starvation or edge overflow.

Pneumatic Pressing Section:

Variable-pressure synchronized pressing conveyor applies uniform downward force across the entire sheet width, preventing internal bubbles and board delamination.

Technical Specifications

Technical Parameter	FL-1300 Model	FL-1450 Model	FL-1650 Model
Max. Sheet Size (Width x Length)	1300 x 1100 mm	1450 x 1450 mm	1650 x 1650 mm
Min. Sheet Size (Width x Length)	350 x 380 mm	380 x 400 mm	420 x 450 mm
Face Sheet GSM	150 - 800 g/m²	150 - 800 g/m²	150 - 800 g/m²
Corrugated Board Thickness	1 - 10 mm (A, B, C, E, F Flute)	1 - 10 mm (A, B, C, E, F Flute)	1 - 10 mm (A, B, C, E, F Flute)
Mechanical Speed	14,000 sheets/h	14,000 sheets/h	12,000 sheets/h
Registration Accuracy	+/- 0.5 mm	+/- 0.5 mm	+/- 0.5 mm
Total Power Rating	18.5 kW	21.0 kW	24.5 kW
Machine Weight	Approx. 6,500 kg	Approx. 7,200 kg	Approx. 8,300 kg
Overall Dimensions (L x W x H)	11200 x 2300 x 2100 mm	11500 x 2450 x 2100 mm	12000 x 2650 x 2100 mm

Machine Configuration

[Suction Feeder] → [Servo Registration Table] → [Anilox Gluing Station] → [Pressing Conveyor] → [Delivery Stack]

01/

Main Frame: Annealed welded steel plate structure (20 mm thickness), stress-relieved via high-temperature tempering to eliminate structural deformation during continuous high-speed operation.

02/

Transmission System: Ground helical gears paired with high-precision timing belts (Gates/Optibelt) to minimize backlash and transmission noise under load.

03/

Bearings: High-load self-aligning bearings utilized on all primary drive shafts.

04/

Pneumatic Components: Solenoid valves and cylinders sourced from, equipped with independent pressure regulators and water separators.

05/

Human-Machine Interface (HMI): 10-inch color industrial touch screen supporting recipe storage (job parameter memory), real-time fault diagnostics, and production output tracking.

06/

Technical Blueprint Note: (Recommended for web implementation: Provide a downloadable PDF layout schematic or interactive 2D/3D CAD drawing of the gluing and registration module).

Applications

Consumer Electronics Packaging: High-resolution printed litho-laminated boxes for appliances, smart devices, and hardware tools.
Food & Beverage Cartons: Rigid corrugated transport and display cartons for wine bottles, dairy products, and agricultural produce.
E-Commerce Shipping Boxes: High-strength micro-flute (E/F flute) transit boxes requiring crisp exterior graphics and structural crush resistance.

Customization & OEM Solutions

Width Extensions:

Custom frame widths available up to 2000 mm for oversized industrial packaging.

Feeding Integration:

Interface compatibility with automated pre-feeders and inline pile turners.

Glue Viscosity Control:

Optional automatic glue temperature control and viscosity stabilization systems for specialized cold glues or polyurethane (PUR) adhesives.

Electrical Voltage Compliance:

Custom transformer configurations built for 380V/50Hz, 415V/50Hz, 480V/60Hz, or local industrial standards.

Quality Control

Dimensional Inspection:

All machine side panels and wallboards are processed in a single clamping setup using CNC floor boring and milling machines to guarantee parallelism within 0.03 mm.

Dynamic Balancing:

Main drive rollers, anilox rolls, and impression cylinders undergo dynamic balancing tests at operating speeds to eliminate vibration.

Factory Run-Off Testing:

Every machine undergoes a strict 72-hour continuous dry-run and loaded test before crating, verifying glue distribution uniformity, paper feeding stability, and electrical safety insulation.

Compliance Standards:

Manufactured under ISO 9001 quality management systems; all electrical enclosures carry CE certification.

Packaging & Shipping

Surface Protection:

Anti-corrosion industrial oil application followed by moisture-barrier vacuum foil wrapping.

Crate Specification:

ISPM 15 heat-treated fumigated wooden crates with internal steel-brace reinforcement to prevent shifting during maritime transit.

Container Loading:

Disassembled into modular container-friendly units (secured in 40ft high-cube containers) with detailed rigging and weight distribution schematics provided.

Technical Support & After-Sales Service

Installation & Commissioning:

Optional on-site installation and operator training conducted by factory-certified senior mechanical and electrical engineers.

Spare Parts Inventory:

Critical wear components (sensors, belts, pneumatic valves, doctor blades) stocked locally in major distribution hubs for dispatch within 24 hours.

Remote Diagnostics:

Ethernet-enabled PLC interface allows remote software updates and troubleshooting by our technical support desk.

Warranty:

12-month standard structural and mechanical warranty covering all non-consumable parts.

FAQ

Q: What is the minimum and maximum thickness of corrugated board this machine can handle?

A: The machine accommodates corrugated board thicknesses ranging from 1 mm up to 10 mm, covering single-wall (E, F, B, C, A flutes) and double-wall combinations.

Q: How does the machine prevent edge misalignment at high operating speeds?

A: It utilizes an independent servo-controlled front-lay registration system combined with high-resolution optical edge sensors. The system calculates sheet velocity in real-time and dynamically compensates for lead/lag variances, maintaining accuracy within +/- 0.5 mm at 14,000 sheets/h.

Q: What type of glue is recommended for optimal bonding performance?

A: Standard water-based PVA (Polyvinyl Acetate) adhesives or modified starch glues with a viscosity between 20,000 and 40,000 mPa·s are recommended. The ceramic anilox roller ensures consistent film thickness across the board.

Q: What utility requirements must be prepared prior to installation?

A: You will need a stable 3-phase industrial power supply (matching local voltage), a compressed air supply delivering at least 0.6 MPa at 0.5 m³/min, and a reinforced concrete floor level to within +/- 3 mm over the machine footprint.

Request a Quote

To receive a detailed quotation tailored to your factory layout, paper specifications, and target output, please provide the following parameters:
Max. and min. dimensions of your face sheets and corrugated boards.
Typical flute types processed (e.g., E, B, C).
Desired daily output or shift capacity.
Destination port for shipping calculation.
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Zhejiang Dai's Printing Machine Co., Ltd. is one of the most experienced fluting laminating machine manufacturers and suppliers in China, also supports customized service. Please rest assured to buy bulk durable fluting laminating machine at low price from our factory. For pricelist, contact us now.