China Customized Bagging Machine Manufacturers and Suppliers - Bulk Bagging Machine

Product Overview

The Bagging Machine is a heavy-duty, form-fill-seal (FFS) packaging system engineered for continuous, high-throughput operation in processing plants. Designed to handle free-flowing granules, pellets, flakes, and semi-free-flowing powders, this machine integrates automated weighing, bag forming, filling, and pneumatic sealing into a single compact footprint. Built for continuous 24/7 industrial environments, it minimizes material loss and addresses plant demands for high OEE (Overall Equipment Effectiveness) and strict dust containment.

FZ-120 Bagging Machine
Any changes in applicable products due to equipment upgrades or updates are standard technical adjustments. The final compatibility standards and implementation requirements for products and
FZ-240AS Bagging Machine
Enter the required number of packages in the parameter settings section. Once the preset quantity is reached, the packaging device will automatically operate to dispense the products.
FZ-240J Bagging Machine
Enter the required number of packages in the parameter settings section. Once the preset quantity is reached, the packaging device will automatically operate to dispense the products.
FZ-310A Bagging Machine
Any changes in applicable products due to equipment upgrades or updates are standard technical adjustments. The final compatibility standards and implementation requirements for products and
FZ-520 Bagging Machine
Any changes in applicable products due to equipment upgrades or updates are standard technical adjustments. The final compatibility standards and implementation requirements for products and

Key Features

High-Speed Net/Gross Weighing Integration
Equipped with high-precision load cells and dual-speed gravity or belt feeder gates to ensure consistent dosing accuracy.

Modular Construction
Contact parts manufactured entirely from AISI 304 / 316 Stainless Steel to resist corrosive materials such as chemical fertilizers and salt.

Enclosed Dust-Tight Design

Integrated dust extraction ports (diameters matched to standard plant collection systems) maintain clean working environments and prevent cross-contamination.

Intuitive Automation & HMI

Powered by a Siemens S7-1200 / Allen-Bradley Micro850 PLC paired with a color touch screen, offering recipe storage, real-time error diagnostics, and production data logging.

Quick-Change Forming Set

Tool-less or low-tooling changeover mechanisms allow operators to switch bag widths within 20 to 30 minutes, minimizing line downtime.

Technical Specifications

Technical Parameter	Specification Range / Standard
Machine Model	AP-25 / AP-50 Heavy-Duty Series
Packaging Speed	400 - 900 bags/hour (dependent on material flow and bag weight)
Weighing Range	10 kg - 50 kg per bag
Weighing Accuracy	+/- 0.1 percent to +/- 0.2 percent FS (Full Scale)
Compatible Bag Types	Pillow bags, gusseted bags, block bottom bags (PE film, PP woven laminated, Kraft paper composite)
Bag Width Range	Flat width: 300 mm - 650 mm
Film Roll Specs	Max. Roll Diameter: 800 mm; Core ID: 76 mm
Power Supply	380V/480V, 3-Phase, 50/60 Hz (Customizable per regional grid)
Compressed Air Requirement	0.6 - 0.8 MPa, consumption: 350 L/min
Control System	Siemens / Rockwell PLC & HMI
Contact Material	SS304 standard (SS316 optional for corrosive chemicals)

Machine Configuration

To ensure long-term reliability and straightforward maintenance for global plant operators, the machine incorporates internationally proven core components:

Pneumatic Actuators

SMC / Festo cylinders and solenoid valves for rapid, high-cycle endurance.

Weighing Electronics

High-precision AD converters and digital load cells with anti-vibration filtering.

Drive Motors

AC servo motors for precise film pulling and indexing control.

Safety Interlocks

Emergency stop circuits, safety light curtains, and mechanical door limit switches compliant with ISO 13849-1 category safety standards.

Applications

Engineered for multi-industry bulk material handling:

Chemicals & Petrochemicals

Plastic granules (PE, PP, PVC), masterbatch, synthetic resins, chemical fertilizers (urea, NPK).

Agriculture & Food

Grains, seeds, animal feed, sugar, starch, fertilizer pellets.

Building Materials

Dry mortar, quartz sand, gypsum powder, refractory aggregates.

Minerals & Metallurgy

Metal powders, abrasives, ore concentrates.

Customization & OEM Solutions

We engineer custom modifications to match existing plant layouts and upstream/downstream equipment:

Upstream/Downstream Integration

Seamless interface with multi-head weighers, bucket elevators, checkweighers, metal detectors, and robotic palletizing systems.

Special Material Handling

Anti-corrosion coatings or full SS316 construction for aggressive chemical environments; ATEX-certified explosion-proof electrical cabinets for hazardous dust zones.

Custom Sealing Solutions

Heat sealing for PE films, ultrasonic sealing for foil-lined bags, or sewing/folding units for open-mouth woven bags.

Quality Control

Every bagging machine undergoes rigorous verification before factory dispatch:

Material Traceability

Incoming sheet metal, tubing, and electrical components undergo PMI (Positive Material Identification) and dimensional inspection.

Factory Acceptance Testing (FAT)

Each machine runs a 72-hour continuous dry-run test followed by a simulated material test using client-provided samples to verify speed and accuracy metrics.

Weld & Pressure Inspection

Pneumatic lines undergo pressure-drop tests; structural welds are inspected via non-destructive testing (NDT) guidelines where applicable.

Electrical Safety Check

High-voltage insulation and grounding continuity testing compliant with CE/UL electrical regulations.

Packaging & Shipping

Export-Grade Crating

Securely packed in ISPM 15 compliant fumigated wooden crates, wrapped in multi-layer anti-corrosion moisture barrier film and desiccant packs for ocean transport.

Component Protection

Vulnerable parts (HMI screens, load cells, sensors) are individually cushioned and shock-sealed.

Documentation Package Included

Hard copy and digital versions of the English Operation Manual, Electrical Wiring Diagrams, Pneumatic Schematics, and Spare Parts Catalog shipped with the unit.

Technical Support & After-Sales Service

Remote Engineering Assistance

Remote PLC diagnostics via secure Ethernet connection for rapid troubleshooting by factory technicians.

Spare Parts Availability

Critical wear parts (sealing jaws, heating elements, pneumatic valves) stocked globally for prompt dispatch.

On-Site Commissioning

Optional on-site installation supervision and operator training conducted by certified mechanical and automation engineers.

Warranty

12-month standard warranty covering mechanical and electrical manufacturing defects.

FAQ

Q: What is the lead time for standard configurations versus custom electrical requirements?

A: Standard configurations (380V/50Hz) are typically ready for dispatch within 25–30 days. Custom electrical configurations (e.g., 440V/60Hz UL-compliant builds) require an additional 10–15 days for component sourcing and recertification.

Q: Are replacement silicone rollers considered consumable items, and how long do they last?

A: The upper heated silicone roller is designed for high endurance, with an average operational lifespan of 12 to 24 months depending on daily shift utilization and maintenance. Replacements are stocked in standard dimensions for quick drop-in installation without specialized heavy lifting equipment.

Q: Can this laminator handle digital prints with heavy silicone oil fusing agents?

A: Yes, when paired with our optional inline corona treater module, the system effectively increases the surface energy of digitally printed stock, ensuring robust adhesive bonding even on heavily fuser-oiled media.

Q: How long does a typical bag size changeover take?

A: With our tool-less quick-change forming collar and recipe selection on the HMI, an experienced operator can complete a full bag-size changeover within 20 to 30 minutes.

Q: What is the minimum and maximum particle size the feeding system can handle?

A: The gravity/belt feeder is optimized for particles ranging from 0.1 mm fine powders up to 15 mm granules. For ultra-fine cohesive powders, specialized vertical auger dosing attachments are integrated.

Q: Can the machine interface with our existing plant SCADA or MES system?

A: Yes. The standard Siemens/Rockwell PLC supports industrial communication protocols including Profinet, Ethernet/IP, and Modbus TCP for data exchange with plant-wide management systems.

Q: What utility requirements must our facility prepare prior to installation?

A: Facilities must provide a stable 3-phase electrical supply (matching local voltage, e.g., 480V/60Hz or 380V/50Hz) and a clean, dry compressed air supply delivering 0.6 - 0.8 MPa at a minimum flow rate of 350 L/min.

Request a Quote

To evaluate how the AP-Series Bagging Machine fits into your production line, our engineering team requires specific application data. Please provide the following details in your inquiry for a prompt, engineering-verified quotation:
Material Name & Bulk Density (kg/m3)
Target Packaging Weight & Required Speed (Bags/Hour)
Bag Material and Dimensions (Flat Width x Gusset x Length)
Factory Utility Conditions (Voltage & Air Pressure)
Upstream/Downstream Equipment Integration Requirements
Submit Technical Inquiry / Request RFQ Now

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